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ROTOMOLDING

WHAT IS ROTOMOLDING?

Rotomolding, also known as rotational molding or rotocasting, is a manufacturing process that uses heat and rotation to create hollow plastic parts. It's a cost-effective way to make large, durable, and lightweight plastic products with a uniform wall thickness. The most common type of plastic used for this process is polyethylene.

Some examples of rotomolded parts are kayaks, garbage bins, beer coolers, plastic carrying cases, traffic cones, fuel cells, water tanks.

Rotomolding can also be done without heat using such material as two-part polyurethane. The advantage of cold rotomolding is the ease of access to the molds; they can be made of fiberglass, silicone and other easily formed materials. The cost of the material being cast is much more than heated rotomolding. wo-part polyurethane will be in the 10$/lb range whilst the hot polyethylene will be a in the 2$/lb range. The downside of hot rotomolding is the equipment cost. Molds will need to made of steel or aluminum. For complex parts, CNC mold fabrication will be required.

Although this is "work-in-progress", your interest or support would be greatly appreciated by clicking on the like button in my Facebook page or contact me at gleger@glsteelfab.com

IN DEVELOPMENT

I built this rotomolder for a specific project where I need to pour hard flotation compound for deep sea application. Having a hard shell as a protective outer layer also acts as a mold to pour the compound into. Testing is currently under way and I will have updates as things progress with oven performance.

FEATURES AND ADVANTAGES:

The oven is mounted on the major frame. This reduces the need to move the rotating frames in and out of a separate oven therefore minimizing the area required.

Having on oven that does not have to incorporate the complete rotating frame results in a small volume to heat therefore minimizing energy required.

SPECIFICATIONS

Minor Frame Size:       22" x 51"   [55.8 cm x  129.5 cm]
Heating Elements:      2 x 1600 watts   
Power Requirements: 240V, single phase, 30 A

Motor:                           2 HP, 3 phase  [1.5 kw]

Motor Control:             Variable Frequency Drive

                                      240V, single phase input

                                      3-Phase Output

                                      Forward/Stop/Revers

                                      Speed Controllable
Total Height:                7'-6" [229 cm]

Width:                           8'-0" including control panel

Minimum Depth:          7'-5" [226 cm]
Oven Insulation:          3.5" Rockwool R14   [9 cm]
Oven Control:              Electronic Timer with alarm

                                     Electronic Temperature Control

                                     Volt and Amperage monitors
Oven Cooling Fan:     Integrated on oven

                                     273 CFM [7.3 CMM]

Estimated price: To be determined. Expecting between $30,000 and $35,000 CAD. [$21500 and $25,000 USD)

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